It's unfortunate that the rather nifty design feature of the Musicmaker's kit banjo, wherein you can replace a short section of the fretted fingerboard up by the nut (the first three frets) with a fretless insert, seems to require just enough tolerance slop that I cannot achieve a consistent action up the neck. (I'm not necessarily faulting the design; it's quite possible that other instances of the kit may be more forgiving, or that a more competent luthier than myself--probably not saying much--could feng shui things to work out just peachy...but I have been unable to do it well.) The retaining screw invariably seems to drive the end of the insert up right by the nut, causing enough angle that the frets fall away precipitously from the strings right from the get-go. An acceptable action at the first fret becomes conspicuously high even by the third, and the whole insert seems to be higher than the main fingerboard, even with a little thickness-sanding.
Here's the thing. I like my action low, and certainly play better that way. I also like to play all over the neck, so the action at the octave and above is something I pay a lot of attention to. In short, I realized that I would play the banjo a lot more if it had an acceptably consistent action, and also that if I wanted a fretless banjo, I'd just build myself a fretless banjo. (That latter is not at all a bad idea, by the way. :-)
For me, the best way to achieve this (certainly on my budget and time!) was to glue the fretted insert in place, and dispense with the fretless insert altogether. So, yesterday I spent a little time thickness-sanding the insert, to pare down the "step effect" it seems to have over the remainder of the board, spent a lot of time sighting down the neck to make sure I had it right, and glued and clamped the insert in place. I'm hopeful on this, but we'll see how we end up after things dry completely.
Next step: string up with some new strings, and take a new look at how the adjustable neck angle (another nifty feature of the design), nut and bridge heights might be tweaked to get the action I'm looking for. I suspect it will at least be as playable as it was before, and for that it was worth the risk. Better, of course, is what I'm hoping, but we'll see.
I also think I'm going to try open fifths on this set of strings. I just haven't been able to get into the NST intervals the way I was hoping, although the attention thereto has certainly helped my understanding of the NST guitar. It's just different, somehow, when the m3 interval on top is in addition to at least one four-string group in fifths.
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